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Dec 2023
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Petrochemicals

Cost Curve - PO & PG - 2023

The 2023 Custom Cost Curve Analysis model for Propylene Oxide and Propylene Glycol combines NexantECA’s global plant capacity database and views on supply and demand with an extensive cost of production database and NexantECA’s annual price forecasts developed for three oil scenarios. Delivered as an interactive spreadsheet, the model offers views of historical PO and PG cost competitiveness and profitability on a quarterly basis and forecast cost competitiveness and profitability on an annual basis.
Nov 2023
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Polymers and Plastics
Renewable Chemicals and Energy
Petrochemicals

Styrene/Ethylbenzene (2023 Program)

This techno-economic report offers a review of chemistry, properties, technology, and development trends of styrene and ethylbenzene. The report provides process economics for styrene and ethylbenzene for several different global locations (USGC, Middle East and China) under a consistent first quarter 2023 price scenario. The report also provides a carbon intensity analysis, and a historical cost analysis.
Nov 2023
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Polymers and Plastics
Oil, Gas and Refined Products
Renewable Chemicals and Energy

Propylene (2023 Program)

This report provides an overview of commercial and developing technologies for the by-product and on-purpose production of propylene, the second most used chemical in terms of global volumes after ethylene. By-product propylene technologies include naphtha cracking, conventional and enhanced fluid catalytic cracking (FCC) of vacuum gas oil and atmospheric residue. This is followed by on-purpose propylene technologies that include residual grade propylene fractionation, propane dehydrogenation, metathesis, olefins catalytic conversion/cracking and methanol-based processes. The technoeconomic and carbon intensity analysis of the technologies in four regions (Middle East, United States, Western Europe, and China) are discussed, with coal-based processes included for China. Emerging or developing technologies that have the potential to decarbonize propylene production are also discussed. Cash margins for the commercial technologies by regions are correlated to the carbon intensities (scope 1 and 2), with a breakeven carbon cost analysis for fluidized bed catalytic crackers that are integrated with carbon capture systems. Global propylene capacity by producer is provided.
Nov 2023
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Polymers and Plastics
C1 Chemicals and Fertilizers
Renewable Chemicals and Energy

Packaging Design for Recyclability and Cost (2023 Program)

The report provides an extensive analysis of packaging design for recyclability, examining the mechanics and economics of blown film extrusion, cast film extrusion, bi-axially oriented film extrusion, and thermoforming across three key regions: the United States Gulf Coast (USGC), Western Europe, and China, referencing Q2 2023 pricing data. The report delves into the carbon intensity of these processes measured in tons of CO2 equivalent per ton of produced material. The report covers the fundamentals of the recycling value chain for both mechanical and chemical recycling, analyzing recyclable contents beyond plastic as well, and offering insights into recycling practices for aluminum, corrugated cardboard, mixed paper, and glass. The report examines the factors affecting the recyclability of plastic packaging, the obstacles to achieving effective recyclable packaging, touching on technological limitations, regulatory factors, and material availability, and discusses the dynamics of global harmonization and Extended Producer Responsibility (EPR) schemes. The report also analyses various polymer types and their suitability for recycling, building on the earlier discussions of material requirements and recycling challenges.
Oct 2023
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Renewable Chemicals and Energy

Direct Air Capture Technologies (2023 Program)

This TECH report provides an overview of Direct Air Capture (DAC) technology and economics, as well as market aspects and climate landscape in terms of key policies and project status. This includes DAC technology process descriptions, key challenges and limitations, advantages and disadvantages, and areas for cost-reducing innovation. The report primarily focuses on sorbent- and solvent-based DAC approaches, with a minor focus on other developmental DAC methods such as moisture/humidity swing adsorption, cryogenic, electrochemical/electro-swing adsorption, and membrane-based DAC technologies. In addition, this report discusses key players and technology holders/licensors of DAC technology and includes base-case cost of CO2 capture estimates for sorbent- and solvent-based DAC processes.
Oct 2023
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Polymers and Plastics
Petrochemicals

Methyl Methacrylate (MMA) (2023 Program)

This techno-economic report offers a review of chemistry, properties, technology, and development trends of methyl methacrylate. The report provides economics for methyl methacrylate for several different global locations (USGC, Western Europe, China, Japan, and South-East Asia) under a consistent first quarter 2023 price scenario. The report also provides a carbon intensity analysis, and a historical cost analysis.
Oct 2023
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Polymers and Plastics
Renewable Chemicals and Energy
Specialty Chemicals and Advanced Materials

Biorenewable Insights: Bio-polyols for Polymers (2023 Program)

The purpose of this report is to analyze developing technologies for the production of biopolyols. Technical and economic aspects of producing biopolyols are explored in detail including cost of production models for key technologies. Production capacity developments, drivers for development, and strategies to increase biorenewable content are also explored.
Oct 2023
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Polymers and Plastics
Oil, Gas and Refined Products
Renewable Chemicals and Energy

Ethylene (2023 Program)

This report provides an overview of commercial and developing technologies for the production of ethylene including decarbonization options for achieving low or net-zero emissions. The report includes a Technology Readiness Level (TRL) summary for the various decarbonization options. Technology and regional comparisons of cost of production and carbon intensity (scope 1 and 2) are presented, with breakeven carbon price analysis for representative crackers with carbon capture systems. Global ethylene capacity by producer is provided.
Sep 2023
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Polymers and Plastics

Recycling Options for Polyethylene Terephthalate (2023 Program)

This report provides a technical, economic, environmental, and regulatory analysis of rPET recycling in the United States Gulf Coast (USGC), Western Europe, China, Japan, and Southeast Asia. PET (polyethylene terephthalate) boasts one of the highest recycling rates among plastics due to its widespread use, especially as bottles, and suitability for mechanical recycling. Its properties allow for repeated reshaping without significant quality loss, enhancing its value in textiles and packaging applications. However, by 2030, rPET demand is set to triple the expected supply. Despite environmental and regulatory pressures, just 27% of PET bottles are recycled, with most ending up in landfills. This report delves into the nuances of PET recycling pathways from mechanical recycling to chemical technologies like solvent-based purification, glycolysis, methanolysis, and enzymatic hydrolysis. It offers detailed profiles of industry frontrunners, including technology licensors, owners, operators, and those in advanced robotic sorting, covering the intricacies of each of their operations. The analysis presents the delivered cost of production for each recycling route across the five regions, shedding light on market trends and the economic feasibility of recycling intermediates such as rPET flakes, Bis-Het, and DMT. Additionally, it benchmarks the final rPET pellets against the Q1 2023 virgin PET price for each region.
Sep 2023
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C1 Chemicals and Fertilizers
Renewable Chemicals and Energy

Ammonia as a Hydrogen Carrier (2023 Program)

The report provides a comprehensive review of the technology landscape for ammonia cracking, covering major licensors and emerging technologies. The economic analysis describes production costs for hydrogen from ammonia cracking in Western Europe and Japan (importers of low carbon ammonia in the hydrogen economy). A value chain analysis comparing the cost per delivered ton of hydrogen through direct transport of liquefied hydrogen versus hydrogen via ammonia cracking is presented for blue and green hydrogen / ammonia. A carbon intensity analysis covering scope 1, 2 and 3 emissions for the value chains described is also detailed, with commentary around the potential cost implications under the carbon border adjustment mechanism (CBAM).

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