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Nov 2025
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Petrochemicals

Formaldehyde (2025 Program)

This report focuses on technology developments in the formaldehyde industrial sector. This includes process routes from methanol using both metal oxide and silver oxide catalysts, alongside the incorporation of methanol recycle technology. Technology descriptions, major licensor profiles, process economics, carbon intensity, and regional capacity are included.
Nov 2025
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Polymers and Plastics
Petrochemicals

Plastic Pyrolysis (2025 Program)

This report discusses an alternative to mechanical recycling that allows for the processing of mixed plastics. Plastic pyrolysis is a thermochemical process that decomposes mixed plastic waste to produce pyrolysis oil, a potential feedstock for aromatics extraction, fluid catalytic cracking, and steam cracking to produce fuels and chemicals. Plastic pyrolysis technologies and the impact of different types of plastics feedstocks on process considerations and performance are covered in this report. Process economics for producing plastic pyrolysis oil and upgrading and utilization in a steam cracker are provided as well as a carbon intensity analysis.
Oct 2025
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Oil, Gas and Refined Products
Specialty Chemicals and Advanced Materials

Alternative Acid Alkylation Technologies (2025 Program)

The automobile industry has seen increasingly stringent regulations to mitigate emissions from the use of gasoline in internal combustion engines, with limits to sulfur content and minimum required research octane numbers. Alkylates adheres to these regulations since it is a low-sulfur content, high-octane component for gasoline. Alkylates are primarily produced using liquid acid catalysts that pose environmental, health and safety risks. Alternative acid catalysts such as ionic liquid and solid acid have been commercialized or are under development to reduce these risks. This report discusses alternative acid alkylation technologies and compares the process economics with conventional liquid acid alkylation technologies.
Oct 2025
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Polymers and Plastics
Petrochemicals

Phenol/Acetone/Cumene (2025 Program)

This techno-economic report offers a review of chemistry, properties, technology, and development trends of the production of cumene, phenol and acetone. The report provides production economics for cumene and phenol/acetone production for several different global locations (United States, Western Europe, China, India and Southeast Asia) under a consistent first quarter 2025 price scenario. The report also provides a carbon intensity analysis.
Oct 2025
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Renewable Chemicals and Energy

Biorenewable Insights: Biomass Gasification (2025 Program)

This report provides an assessment of biomass gasification pathways, analyzing carbon intensity, feedstock economics, technology options, and policy incentives across the United States, EU, Asia, and Brazil. It benchmarks routes such as wood chips and MSW to Fischer-Tropsch liquids and hydrogen, with detailed techno-economic modeling and analysis of key bankability factors including feedstock logistics, grid carbon intensity, and policy stacking. The study also examines feedstock availability, capacity outlooks, and regional challenges and opportunities, featuring economic profiles of leading players such as TRI and Axens.
Sep 2025
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Polymers and Plastics
Renewable Chemicals and Energy

Biorenewable Insights: Polyhydroxyalkanoates (PHA) (2025 Program)

Polyhydroxyalkanoates (PHA), a class of naturally-occurring polyesters, are promising candidates for replacing petrochemical plastics in select applications due to their biodegradability and other desirables properties. This report outlines the production processes for PHA, evaluates the companies that own these technologies (project scoring), and provides cost estimates for plant construction and production. Additionally, the report explores carbon credits and implications for PHA adoption in various sectors including food packaging, consumer products, and medical supplies.
Aug 2025
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Polymers and Plastics

ABS/SAN Resins (2025 Program)

ABS is produced by the mass (or bulk) or emulsion/mass hybrid polymerization of three monomers: acrylonitrile, butadiene, and styrene. Additionally, pre-polymerized materials can be compounded together to produce ABS. This technoeconomic report describes these current process routes to ABS as well as the historic emulsion process and new technology developments. Production economics for world-scale mass, hybrid, emulsion, and compounding routes to produce ABS are presented for the United States, Western Europe, and Coastal China. A global capacity list is also provided.
Aug 2025
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Polymers and Plastics
Renewable Chemicals and Energy
Petrochemicals

Biorenewable Insights: Bioethylene (2025 Program)

This report provides an overview of commercial and developmental routes for the production of bioethylene. Technologies that are discussed in the report include (but not limited to) bioethylene from bioethanol, bionaphtha and municipal solid waste-based methanol-to-olefin plants. Recent developments by major players are presented, with process economics comparison and carbon intensity analysis for different production routes. The process economics is also mapped against the carbon intensities for corresponding production technologies in different regions.
Aug 2025
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Polymers and Plastics
Oil, Gas and Refined Products
Renewable Chemicals and Energy

Crude Oil-to-Chemicals (2025 Program)

This report discusses various crude oil-to-chemical (COTC) plant configurations that focus on high yields of light olefins, or aromatics, or the full range of petrochemical products while minimizing the production of traditional refinery fuels. Technologies for processing heavy crude fractions and residue streams are highlighted along with traditional petrochemical processing technologies. Process economics for various COTC configurations are provided, as are case studies to illustrate COTC configurations in operation or under consideration today.

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