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Nov 2025
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Petrochemicals

Formaldehyde (2025 Program)

This report focuses on technology developments in the formaldehyde industrial sector. This includes process routes from methanol using both metal oxide and silver oxide catalysts, alongside the incorporation of methanol recycle technology. Technology descriptions, major licensor profiles, process economics, carbon intensity, and regional capacity are included.
Nov 2025
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Polymers and Plastics
Petrochemicals

Plastic Pyrolysis (2025 Program)

This report discusses an alternative to mechanical recycling that allows for the processing of mixed plastics. Plastic pyrolysis is a thermochemical process that decomposes mixed plastic waste to produce pyrolysis oil, a potential feedstock for aromatics extraction, fluid catalytic cracking, and steam cracking to produce fuels and chemicals. Plastic pyrolysis technologies and the impact of different types of plastics feedstocks on process considerations and performance are covered in this report. Process economics for producing plastic pyrolysis oil and upgrading and utilization in a steam cracker are provided as well as a carbon intensity analysis.
Oct 2025
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Oil, Gas and Refined Products
Specialty Chemicals and Advanced Materials

Alternative Acid Alkylation Technologies (2025 Program)

The automobile industry has seen increasingly stringent regulations to mitigate emissions from the use of gasoline in internal combustion engines, with limits to sulfur content and minimum required research octane numbers. Alkylates adheres to these regulations since it is a low-sulfur content, high-octane component for gasoline. Alkylates are primarily produced using liquid acid catalysts that pose environmental, health and safety risks. Alternative acid catalysts such as ionic liquid and solid acid have been commercialized or are under development to reduce these risks. This report discusses alternative acid alkylation technologies and compares the process economics with conventional liquid acid alkylation technologies.
Oct 2025
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Polymers and Plastics
Petrochemicals

Phenol/Acetone/Cumene (2025 Program)

This techno-economic report offers a review of chemistry, properties, technology, and development trends of the production of cumene, phenol and acetone. The report provides production economics for cumene and phenol/acetone production for several different global locations (United States, Western Europe, China, India and Southeast Asia) under a consistent first quarter 2025 price scenario. The report also provides a carbon intensity analysis.
Aug 2025
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Polymers and Plastics

ABS/SAN Resins (2025 Program)

ABS is produced by the mass (or bulk) or emulsion/mass hybrid polymerization of three monomers: acrylonitrile, butadiene, and styrene. Additionally, pre-polymerized materials can be compounded together to produce ABS. This technoeconomic report describes these current process routes to ABS as well as the historic emulsion process and new technology developments. Production economics for world-scale mass, hybrid, emulsion, and compounding routes to produce ABS are presented for the United States, Western Europe, and Coastal China. A global capacity list is also provided.
Aug 2025
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Polymers and Plastics
Oil, Gas and Refined Products
Renewable Chemicals and Energy

Crude Oil-to-Chemicals (2025 Program)

This report discusses various crude oil-to-chemical (COTC) plant configurations that focus on high yields of light olefins, or aromatics, or the full range of petrochemical products while minimizing the production of traditional refinery fuels. Technologies for processing heavy crude fractions and residue streams are highlighted along with traditional petrochemical processing technologies. Process economics for various COTC configurations are provided, as are case studies to illustrate COTC configurations in operation or under consideration today.
Aug 2025
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Petrochemicals

Hydrogen Production Technologies (2025 Program)

Hydrogen is a key feedstock used in the chemical and refining industries. Most hydrogen is produced from natural gas via steam methane reforming (SMR), autothermal reforming (ATR) and partial oxidation (POX) as well as from gasification of fossil fuels such as coal and oil and, increasingly, from water electrolysis due to its low carbon footprint. In addition, hydrogen from ammonia cracking is a commercially proven pathway that is drawing growing interest as a viable method for clean hydrogen distribution. Thus, the cost of production and associated carbon intensity via those technologies for plants in the United States, Western Europe, and China have been estimated for the first quarter of 2025. NexantECA also provides an overview of global hydrogen capacity and a high-level analysis of the business and strategic considerations and technology availability from the perspective of a company entering or expanding into the hydrogen market.
Jun 2025
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Polymers and Plastics

Thermoplastic Liquid Crystal Polymers (2025 Program)

We normally think of three states of matter: solid, liquid, and gaseous; and three phases: crystalline, melt, and gas. Liquid crystals are sometimes referred to as a fourth state of matter, lying between a three-dimensional rigid crystalline structure and an isotropic liquid. This report covers thermotropic liquid crystal polymers (LCP), their chemistry, manufacturing process, production economics, and applications.
Jun 2025
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Petrochemicals

Methanol (2025 Program)

This report focuses on technology developments in the methanol industry sector. This includes process routes from syngas and coal as well as blue and low carbon routes to methanol. Technology descriptions, major licensor profiles, process economics, carbon intensity, and capacity analysis are included.

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