​​This report assesses sustainable fertilizers production pathways in terms of their technical, economic, and carbon intensity aspects. Key technologies covered at the cost of production level include steam methane reforming with carbon capture, autothermal reforming with carbon capture, PEM electrolysis, alkaline electrolysis and small modular ammonia for low CI ammonia and ammonium fertilizers production. This report also presents a comparative analysis of the overall carbon intensity, considering scope 1 and scope 2 emissions across these production pathways.​

This report investigates the various commercial and developmental routes for the production of renewable ethylene. Technologies based on bio-ethanol, bio-naphtha, and bio-methanol are investigated for ethylene production, as well as sugar and glycerin-based routes directly to ethylene glycol. Pyrolysis oil from thermal conversion of plastic wastes has seen significant development for conversion into bio-naphtha feedstock, as well as gasification of biomass to produce methanol for ethylene production. Dry reforming of methane with carbon dioxide and electrochemical production of ethylene are the new technologies covered in this edition of the report. Cost of production models, process descriptions, capacity analysis and implications for the conventional industry are included.

Ultra high molecular weight polyethylene (UHMWPE) is a polyethylene with a molecular weight range of two to six million, compared with 300 000 to 500 000 for high density polyethylene. UHMWPE is a specialty polymer with performance that exceeds many types of polymers and steel, and as such is found in an increasing number of applications. This report covers the manufacturing process and fabrication methods to make UHMWPE products, as well as the cost of production for UHMWPE fabrication in different regions.

This report provides an overview of commercial and developing technologies for the by-product and on-purpose production of propylene, the second most used chemical in terms of global volumes after ethylene. By-product propylene technologies include naphtha cracking, conventional and enhanced fluid catalytic cracking (FCC) of vacuum gas oil and atmospheric residue. This is followed by on-purpose propylene technologies that include residual grade propylene fractionation, propane dehydrogenation, metathesis, olefins catalytic conversion/cracking and methanol-based processes. The technoeconomic and carbon intensity analysis of the technologies in four regions (Middle East, United States, Western Europe, and China) are discussed, with coal-based processes included for China. Emerging or developing technologies that have the potential to decarbonize propylene production are also discussed. Cash margins for the commercial technologies by regions are correlated to the carbon intensities (scope 1 and 2), with a breakeven carbon cost analysis for fluidized bed catalytic crackers that are integrated with carbon capture systems. Global propylene capacity by producer is provided.

The report begins by defining polyolefins, followed by an overview of production technology pertinent to polyolefins. It then highlights recent business advancements for each polymer grade, along with providing a list of technology licensors and developers. The report will then delve into a comprehensive analysis of four pivotal recycling technologies — mechanical recycling, solvent-based purification, pyrolysis, and hydrothermal treatment — that are either under development or being commercialized for the recycling and valorization of polyolefin waste. The report will discuss the distinct features and implications of each recycling process. A cost of production process economics analysis will be provided for mechanical recycling, solvent-based purification, pyrolysis, and hydrothermal liquefaction. Profiles of key active companies within each respective technology will be profiled to shed light on current industry players and their contributions to polyolefin recycling. A Carbon Intensity analysis will be carried out for mechanical recycling, solvent-based purification, pyrolysis, and hydrothermal treatment across the United States, Western Europe, and China.

This techno-economic report offers a review of chemistry, properties, technology, and development trends of methyl methacrylate. The report provides economics for methyl methacrylate for several different global locations (USGC, Western Europe, China, Japan, and South-East Asia) under a consistent first quarter 2023 price scenario. The report also provides a carbon intensity analysis, and a historical cost analysis.

The purpose of this report is to analyze developing technologies for the production of biopolyols. Technical and economic aspects of producing biopolyols are explored in detail including cost of production models for key technologies. Production capacity developments, drivers for development, and strategies to increase biorenewable content are also explored.

This report provides an overview of commercial and developing technologies for the production of ethylene including decarbonization options for achieving low or net-zero emissions. The report includes a Technology Readiness Level (TRL) summary for the various decarbonization options. Technology and regional comparisons of cost of production and carbon intensity (scope 1 and 2) are presented, with breakeven carbon price analysis for representative crackers with carbon capture systems. Global ethylene capacity by producer is provided.

This report provides a technical, economic, environmental, and regulatory analysis of rPET recycling in the United States Gulf Coast (USGC), Western Europe, China, Japan, and Southeast Asia. PET (polyethylene terephthalate) boasts one of the highest recycling rates among plastics due to its widespread use, especially as bottles, and suitability for mechanical recycling. Its properties allow for repeated reshaping without significant quality loss, enhancing its value in textiles and packaging applications. However, by 2030, rPET demand is set to triple the expected supply. Despite environmental and regulatory pressures, just 27% of PET bottles are recycled, with most ending up in landfills. This report delves into the nuances of PET recycling pathways from mechanical recycling to chemical technologies like solvent-based purification, glycolysis, methanolysis, and enzymatic hydrolysis. It offers detailed profiles of industry frontrunners, including technology licensors, owners, operators, and those in advanced robotic sorting, covering the intricacies of each of their operations. The analysis presents the delivered cost of production for each recycling route across the five regions, shedding light on market trends and the economic feasibility of recycling intermediates such as rPET flakes, Bis-Het, and DMT. Additionally, it benchmarks the final rPET pellets against the Q1 2023 virgin PET price for each region.

A study of power-to-X manufacturing for liquid transportation fuels, covering 5 major liquid transportation fuels, their process technology, economics, and carbon intensity within the context of power-to-X implementation. Includes economic and CI analysis of both manufacturing fuels and the cost of their use in various transportation applications.